FAQ

  • When should I choose 3D printing over CNC machining?
  •  When should I choose 3D printing over CNC machining? Opt for 3D printing when: You need complex geometries (lattices, internal channels, organic shapes). Production volume is low (1-500 units). Rapid prototyping or design iteration is critical. Example: Surgical tool prototypes with hollow structures are 5x cheaper with SLS 3D printing vs CNC.
  • How does five-axis machining affect tool selection?
  • In five-axis machining, the choice of tools is more critical. Specialized end mills with extended reach and rigidity are often required to access complex geometries without causing vibrations or deflections. Ball nose end mills are commonly used for contouring and finishing operations due to their ability to create smooth surfaces. Additionally, the tool’s length and diameter need to be carefully selected to avoid collisions with the workpiece or machine components during the multi-axis movements. Tool holders also play an important role in maintaining tool stability and accuracy.
  • What are the types of CNC machining centers?
  • The first machining center was successfully developed in 1958 by the American company Kearney & Trecker. Based on a CNC horizontal boring and milling machine, it incorporated an automatic tool changer, enabling the centralized processing of multiple operations—such as milling, drilling, boring, reaming, and tapping—after a single workpiece setup. A machining center is a highly automated, multifunctional CNC machine tool equipped with a tool magazine and an automatic tool-changing mechanism. After a workpiece is clamped on a machining center, it can undergo multiple operations on two or more surfaces, with various tool-changing or tool-selecting functions, significantly improving production efficiency.
  • In which industries is five-axis machining commonly used?
  • Five-axis machining is widely applied in the aerospace industry for manufacturing components like engine parts, wing structures, and landing gear components, where high precision and complex geometries are crucial. In the automotive industry, it’s used for producing engine blocks, transmission parts, and custom prototypes. The medical field benefits from it for creating intricate surgical instruments and customized implants. It’s also utilized in the mold and die industry, jewelry manufacturing, and art and sculpture production to achieve highly detailed and complex designs.
  • What are the main advantages of five-axis machining?
  • The primary advantages include higher precision and surface finish quality due to the ability to approach the workpiece from multiple angles. It also enables the production of complex parts that are difficult or impossible to manufacture with three-axis machines, such as turbine blades, aerospace components, and intricate molds. Additionally, five-axis machining often reduces production time by minimizing the number of setups required, and it can increase tool life as the cutting forces are more evenly distributed.
  • What is five-axis machining, and how does it differ from three-axis machining?
  • Five-axis machining refers to a CNC machining process where the cutting tool or the workpiece can move along five independent axes simultaneously: three linear axes (X, Y, Z) and two rotational axes (A, B, or C). This additional movement allows for more complex and precise shaping of parts. In contrast, three-axis machining only utilizes the X, Y, and Z linear axes. While three-axis machining is suitable for basic flat or prismatic shapes, five-axis machining can produce intricate geometries, undercuts, and complex contours in a single setup, reducing the need for multiple setups and improving accuracy and efficiency.
A total of  1  pages

leave a message

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
submit

Home

Products

About Us

Whatsapp